Much is required of
structural steel, whether it is hidden inside the structure of a building or
exposed to the weather. Structural steel suppliers have to have a keen
understanding of structural steel coatings, the right tools for applying it,
and strong quality control procedures. For example, coating systems used in
today's bridges are quite sophisticated, incorporating zinc primers to protect
from corrosion, plus top coats to add further protection and give the desired
color or finish type.
Structural Steel
Fireproofing
Although structural
steel isn't combustible, in the event of a fire, sustained high temperatures
can seriously damage non-protected steel, which loses about half its load-carrying
capacity once temperatures approach 1100 degrees Fahrenheit. Fireproofing
encases steel and provides insulation in order to keep steel temperature lower
than the temperature that would compromise design strength. Fireproofing
products for structural steel are tested in accordance with the ASTM E119 (UL
263) testing standard.
Exploration Pipeline
and Corrosion
In the petroleum
exploration industry, resistance to corrosion is extremely important. Steel
pipe used in exploration pipelines may have one of a variety of protective
coatings internally and externally in order to withstand harsh chemical
environments and prolong the life of the pipe. Your exploration pipeline supplier should be conversant in the products used in corrosive environments so
there are no misunderstandings about your order.
Drag-Reducing Internal
Coatings
The compressor stations
along gas pipelines are primarily used to overcome friction between the gas and
the wall of the pipeline. But today, internal coating is more widely used, and
these coatings are specifically designed to reduce drag and cut the costs due
to compressor station operation. These coatings also cut down on compressor
station maintenance.
Technical and Logistics
Expertise Are Paramount
Not only should your exploration
pipeline supplier or supplier of steel for other purposes be well-versed in the
technical demands of your industry, they must have the expertise necessary to
deliver your products when you want them, even if they must cross international
boundaries to get there. With more industries shifting to a "just in
time" inventory program, the steel supplier with the logistics and
technical expertise is the one to choose.
Wednesday, December 26, 2012
Wednesday, December 12, 2012
Welded vs. Seamless API Pipe
API pipe and tubing is
mostly used for conveying oil, gas, and water. Tubular products may be welded
or seamless, and each type has advantages and disadvantages. Welded tubing
starts with a hot or cold rolled coil. Cold-rolled steel provides tighter
tolerances and good mechanical properties. The steel coil is cut to precise
widths and formed into tubing by forming and welding, and also sizing and
cutting processes. Different types of welding may be used, with laser welding
having the best reputation for meeting purity requirements.
How Seamless Pipe Is Made
Seamless pipe starts with a metal bar. It is pierced, extruded, or gun-drilled to create pipe. Piercing is used with stainless steel alloys with less than 12% chromium. Extrusion, which forces the bar over a mandrel and through a die is the most common method of making seamless pipe. Gun-drilling is more expensive, but many believe it creates a higher quality pipe. With gun-drilling the bar is fed over a stationary flute drill and is rotated throughout, producing superior straightness and concentricity.
Availability and Cost
API 5L pipe is widely used, and may be either seamless or welded. Seamless API 5L pipe is more expensive. With seamless hot-rolled pipe, the number of available alloys is limited, whereas with welded pipe, a wider variety of materials may be used. There is generally a wider variety of welded pipe readily available, whereas seamless pipe may have to be ordered.
Surface Options
With seamless pipe, surface condition is determined by hot forming. An "orange skin" surface is produced with hot forming, and this texture must be grinded away, raising the cost. Welded pipes may be made from raw materials with many different surface types. Further refinement of the surface of welded pipes may be done with processes like grinding as well.
Tolerances
For hot rolled seamless pipe, wall thickness tolerance is 12.5%, as specified by the American Society for Testing and Materials (ASTM). However, with hot rolled seamless pipe, the cross-section may not be perfectly symmetrical. Generally, with steel plate or coil that is even, the seamless or welded pipe created will have consistent tolerance throughout the entire pipe.
How Seamless Pipe Is Made
Seamless pipe starts with a metal bar. It is pierced, extruded, or gun-drilled to create pipe. Piercing is used with stainless steel alloys with less than 12% chromium. Extrusion, which forces the bar over a mandrel and through a die is the most common method of making seamless pipe. Gun-drilling is more expensive, but many believe it creates a higher quality pipe. With gun-drilling the bar is fed over a stationary flute drill and is rotated throughout, producing superior straightness and concentricity.
Availability and Cost
API 5L pipe is widely used, and may be either seamless or welded. Seamless API 5L pipe is more expensive. With seamless hot-rolled pipe, the number of available alloys is limited, whereas with welded pipe, a wider variety of materials may be used. There is generally a wider variety of welded pipe readily available, whereas seamless pipe may have to be ordered.
Surface Options
With seamless pipe, surface condition is determined by hot forming. An "orange skin" surface is produced with hot forming, and this texture must be grinded away, raising the cost. Welded pipes may be made from raw materials with many different surface types. Further refinement of the surface of welded pipes may be done with processes like grinding as well.
Tolerances
For hot rolled seamless pipe, wall thickness tolerance is 12.5%, as specified by the American Society for Testing and Materials (ASTM). However, with hot rolled seamless pipe, the cross-section may not be perfectly symmetrical. Generally, with steel plate or coil that is even, the seamless or welded pipe created will have consistent tolerance throughout the entire pipe.
Wednesday, December 5, 2012
The Steel Tubing Distributor and Your Supply Chain
Steel tubing is
specified by its outside diameter, unlike steel piping, which is specified by
its inside diameter. Steel tubing is used in a huge range of industries, from
processing industries, to structural industries and even consumer products.
Round and square tubing are used in structural applications, for structures
like catwalks and platforms, for transport of liquids or gas, and for products
like vehicle exhaust systems.
Process Industries and Steel Tubing Demand
Process industries include pharmaceuticals, biotech, dairy, chemical, food, and beverages. Water treatment facilities are also process facilities that depend on access to a steel tubing distributor for construction, expansion, and repair needs. Stainless steel alloys offer the process industries resistance to corrosion, chemical and thermal stability, and cost effectiveness. The steel distributor plays a critical role in building these industries and keeping them productive.
The Steel Distributor over the Next Five Years
Despite experiencing fluctuations in demand up through 2010 or 2011, steel distribution is expected to see increased demand over the next few years. Sustained construction growth and increased exploration for petroleum products are main contributors to this growth. Revenues in the steel distribution sector are expected to experience annual growth of around 1.8% per year through 2017.
Upstream and Downstream Steel Tubing Demands
Steel tubing demand comes from a variety of upstream and downstream industries, and is affected by rig counts in the oil and gas industries, construction of gas and water transmission lines, and general economic conditions. Suppliers are learning the best ways to replenish inventories, as well as how to make better forecasts of demand so as to meet it without creating huge inventory backlogs.
Factors Affecting Steel Tubing Costs
The costs associated with steel tubing distribution are affected by numerous factors. The cost of the steel itself is influential, as are labor costs and the costs associated with electricity and natural gas used by the steel tubing manufacturing industry. The steel distribution industry is seeing a trend toward just-in-time inventory systems as steel tubing consumers demand this type of inventory method. International markets and import and export competition is also a factor expected to affect steel suppliers over the next decade.
Process Industries and Steel Tubing Demand
Process industries include pharmaceuticals, biotech, dairy, chemical, food, and beverages. Water treatment facilities are also process facilities that depend on access to a steel tubing distributor for construction, expansion, and repair needs. Stainless steel alloys offer the process industries resistance to corrosion, chemical and thermal stability, and cost effectiveness. The steel distributor plays a critical role in building these industries and keeping them productive.
The Steel Distributor over the Next Five Years
Despite experiencing fluctuations in demand up through 2010 or 2011, steel distribution is expected to see increased demand over the next few years. Sustained construction growth and increased exploration for petroleum products are main contributors to this growth. Revenues in the steel distribution sector are expected to experience annual growth of around 1.8% per year through 2017.
Upstream and Downstream Steel Tubing Demands
Steel tubing demand comes from a variety of upstream and downstream industries, and is affected by rig counts in the oil and gas industries, construction of gas and water transmission lines, and general economic conditions. Suppliers are learning the best ways to replenish inventories, as well as how to make better forecasts of demand so as to meet it without creating huge inventory backlogs.
Factors Affecting Steel Tubing Costs
The costs associated with steel tubing distribution are affected by numerous factors. The cost of the steel itself is influential, as are labor costs and the costs associated with electricity and natural gas used by the steel tubing manufacturing industry. The steel distribution industry is seeing a trend toward just-in-time inventory systems as steel tubing consumers demand this type of inventory method. International markets and import and export competition is also a factor expected to affect steel suppliers over the next decade.
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